Piping Mechanical Equipment Design

Module 4 – Mechanical Design of Pressure Vessel

• Design and Analysis of Pressure Vessels & Component & Coded
• Design of Pressure Vessels (ASME Section VIII Division 1).
• Internal and External Pressure Design, Design of cylindrical vessels, various types of dished heads, flat heads.
• Design of Jacketed vessels, Limpet Coils, Horizontal equipments with saddle support.
• Various Types of Supports & Attachments: Leg, Skirt, Bracket Supports.
• Lifting attachments, Design of Anchor Bolts, Safe Loads for Ropes and Chains.
• Nozzle openings and reinforcements, Nozzle Local Load Analysis.
• Welded joints, Butt welded joints of unequal Thicknesses, Application of Welding Symbols.
• Role of MAP, MAWP, Design Pressure, Design Temperatures, Allowable Stresses, Corrosion Allowance and Loadings as per ASME in Pressure Vessel Design.

Module 5 – Pressure Vessel/Column/Reactor Design Calculation: (ASME SEC VIII, DIV.1)

• Maximum Allowable Stress Values ( UG-23)
• Shell Design for Internal Pressure ( UG-16, UG-27,Appendix 1-2)
• Dished End Design For Internal Pressure ( UG-32)
• Shell Design for External Pressure (UG-28, UG-29,UG-30)
• Dished End Design For External Pressure ( UG-33)
• Hydro test Pressure/Pneumatic Test ( UG-99,UG-100)
• Wind Load ( IS-875, Pt-3) & Seismic Load ( IS-1893, Pt-1 & 4)
• Combined Loading Effect
• Conical & Toriconical Section Analysis (UG-32,33, Appendix 1-5 & 1-8)
• Weight Calculation
• Opening ( Nozzles) ( UG-36 ~ UG-45)
• Local Load ( WRC 107 & 297)
• MDMT & Impact Test Enigma ( UCS-66)
• Lifting & Tailing Lug analysis
• Support Analysis ( Skirt, Leg, Saddle ,Lug ) & Anchor Bolt Design
• Joint Efficiency, MAWP, MAP, SR of DE for Forming Operation
• PWHT (UCS-56).
• Types of Gaskets, Gasket material selection, Role of gaskets in Pressure Vessel Design.
• Mechanical Design of Non Standard Flanges as per Appendix 2 .
• Mechanical Design of Jacketed Vessels and Limpet Coils.

Module 6 – Fabrication of Pressure Vessels

• Plate rolling, Plate Bending, Welding methodologies (STAW, GTAW, GMAW, SMAW) ,welding symbols , fabrication sequences , fabrication schedules, plate forming, cutting etc.
• Hydro testing of pressure vessels, pneumatic testing of pressure vessels.
• Painting and coating for corrosion protection, surface preparation, pickling & passivation of process equipments.

Module 7 – Column & Tower Internals

• Types & Functions of Internals
• Process aspect of these internals
• Specialized manufacturers of internals.

Module 8 – Design & Analysis of Heat Exchangers

• Heat Exchanger Types , Classifications , TEMA types, classifications.
• Design of Shell, Channel, Shell Bonnet, Channel Cover, Selection of Girth Flanges.
• Limitations in the use of heat exchangers.
• Components of Heat Exchangers.
• Design aspects in the design of Heat Exchangers.
• Tube sheet Design: Fixed Tube sheet , Floating Tube sheet , U  Tube sheet
• Design of tube sheet as per TEMA as per Bending and Shear Loading.
• Limiting cases in the design of heat exchangers.
• Testing of Heat Exchangers
• Introduction to the following types of heat exchangers :
• Plate Heat Exchangers.

Module 9 – Detail Engineering Aspects of Process Equipments

• Understanding the BASIC ENGINEERING PACKAGE, Tender requirements of Clients, Engineering Design Basis, Understanding the Client and Project requirements, Issues co-agreed between client and the Consultant.
• Preparation of Technical Specifications: Process Data Sheets and Mechanical Data Sheets.
• Information flow between Process and Mechanical and other relevant data required to prepare the Technical Specification.
• Understanding the scope of supply between mechanical, civil& process.
• Enquiry Stage design , drawings and other relevant calculations
• Preparation of General Arrangement Drawings & Fabrication Drawings of Process Equipments.
• Evaluation of Vendor Offers, Preparation of Technical Queries, Technical Bid Evaluation, Technical Recommendation to be given to the Client.

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